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APRILIA MXV 450 - Owner's Manual Page 40

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LUBRICATION
3 - 2
En
g
ine 450 - 550
SUMMARY
3.1. REMOVING AND REFITTING THE ENGINE.................................................................................................. 3
3.1.1. REMOVING THE ENGINE..................................................................................................................... 3
3.1.2. REFITTING THE ENGINE ................................................................................................................... 14
3.1.3. REMOVING ENGINE ACCESSORIES ................................................................................................ 25
3.2. WATER PUMP .............................................................................................................................................. 27
3.2.1. REMOVING THE WATER PUMP ........................................................................................................ 27
3.2.2. INSTALLING THE WATER PUMP.......................................................................................................29
3.3. CYLINDER HEAD.......................................................................................................................................... 31
3.3.1. REMOVING THE CYLINDER HEAD.................................................................................................... 31
3.3.2. REMOVING THE ROCKER ARMS AND CAMSHAFT......................................................................... 33
3.3.3. REMOVING THE VALVES AND VALVE SPRINGS ............................................................................ 35
3.3.4. CHECK................................................................................................................................................. 36
3.3.5. INSTALLING THE VALVES AND VALVE SPRINGS ........................................................................... 41
3.3.6. INSTALLING THE CAMSHAFT AND ROCKER ARMS ....................................................................... 43
3.3.7. INSTALLING THE HEAD ..................................................................................................................... 45
3.4. CYLINDER AND PISTON.............................................................................................................................. 47
3.4.1. REMOVAL............................................................................................................................................ 47
3.4.2. CHECKING THE LIMIT VALUES......................................................................................................... 49
3.4.3. INSTALLATION.................................................................................................................................... 50
3.5. CLUTCH ........................................................................................................................................................ 51
3.5.1. REMOVAL............................................................................................................................................ 51
3.5.2. CHECK................................................................................................................................................. 55
3.5.3. REASSEMBLY..................................................................................................................................... 57
3.6. OIL PUMP...................................................................................................................................................... 61
3.6.1. LUBRICATION SYSTEM DIAGRAM.................................................................................................... 61
3.6.2. REMOVING THE EXTERNAL PUMP ................................................................................................. 62
3.6.3. REMOVING THE INTERNAL PUMP.................................................................................................... 64
3.6.4. INSTALLING THE INTERNAL PUMP .................................................................................................. 65
3.6.5. INSTALLING THE EXTERNAL PUMP ................................................................................................. 66
3.7. PRIMARY TRANSMISSION GEAR ............................................................................................................... 68
3.7.1. REMOVING THE PRIMARY GEAR .................................................................................................... 68
3.7.2. INSTALLING THE PRIMARY GEAR.................................................................................................... 69
3.8. GEAR SHIFT SELECTOR............................................................................................................................. 70
3.8.1. REMOVAL, INSPECTION, REFITTING............................................................................................... 70
3.9. GENERATOR SIDE....................................................................................................................................... 73
3.9.1. REMOVAL............................................................................................................................................ 73
3.9.2. CHANGING BEARINGS AND OIL SEALS........................................................................................... 76
3.10. ENGINE CRANKCASES ............................................................................................................................... 82
3.10.1. HOW TO TAKE THE ENGINE CRANKCASES APART....................................................................... 82
3.10.2. CHECK................................................................................................................................................. 85
3.10.3. CHANGING BEARINGS AND OIL SEALS........................................................................................... 86
3.10.4. ASSEMBLING THE CRANKCASES .................................................................................................... 92
3.11. TIMING .......................................................................................................................................................... 95
3.11.1. CAM TIMING........................................................................................................................................ 95
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