APRILIA ATLANTIC 500 Service Manual

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Summary of Contents

Page 1 - ATLANTIC 500

ATLANTIC 50010/2002-001073 1workshopmanual8140632

Page 2 - LIST OF SECTIONS

General Informationchap. 11-31Release 00 2002-09Atlantic 500REPLACING COMPONENTSNever reuse circlips. Always replace removed circlips with new ones.Wh

Page 3 - TABLE OF CONTENTS

Electrical Equipmentchap. 66-296Release 00 2002-09Atlantic 500SPEEDOMETER• Check the correct coupling of the speed sensorconnector (1).• Check the cor

Page 4 - Chapter 6

Electrical Equipmentchap. 66-30Release 00 2002-09Atlantic 500AIR TEMPERATURE SENSORTo verify that the air temperature sensor works:• Disconnect the tw

Page 5 - Chapter 7

Electrical Equipmentchap. 66-316Release 00 2002-09Atlantic 500SWITCHESUsing a pocket multimeter, check the continuity of theswitches by referring to t

Page 6

Electrical Equipmentchap. 66-32Release 00 2002-09Atlantic 500BULB REPLACEMENTBefore changing a bulb, move the ignition switchto position “” and wait a

Page 7

Electrical Equipmentchap. 66-336Release 00 2002-09Atlantic 500BATTERYFor safety regulations and general informationconcerning the battery, see (BATTE

Page 8

Electrical Equipmentchap. 66-34Release 00 2002-09Atlantic 500FULL BEAM BULBS• Turn the bulb socket/bulb (8) anticlockwise andextract it from the parab

Page 9 - SAFETY WARNINGS

Electrical Equipmentchap. 66-356Release 00 2002-09Atlantic 500During the following operations do not pull orforce the electrical cables.• Pull out the

Page 10 - USING THE MANUAL

Electrical Equipmentchap. 66-36Release 00 2002-09Atlantic 500NUMBER PLATE LIGHT REPLACEMENTCarefully read BULBS.To change the bulbs:Do not pull the el

Page 11 - IDENTIFICATION DATA

Electrical Equipmentchap. 66-376Release 00 2002-09Atlantic 500• Loosen and remove the two fixing screws (3) ofthe protective screen (4) of the third s

Page 12

Electrical Equipmentchap. 66-38Release 00 2002-09Atlantic 500HORIZONTAL BEAM ADJUSTMENT• Remove the internal front shield, see (INTERNALFRONT SHIELD R

Page 13

General Informationchap. 11-4Release 00 2002-09Atlantic 500IDENTIFICATION DATAThe frame number may be used to order the spareparts.NOTE Tampering with

Page 14

Electrical Equipmentchap. 66-396Release 00 2002-09Atlantic 500SECONDARY FUSE LAYOUT(FRONT HOOD)– 15 A (2) fuseFrom voltage regulator to: injection, st

Page 15 - RUNNING-IN RULES

Electrical Equipmentchap. 66-40Release 00 2002-09Atlantic 500ELECTRICAL COMPONENTS LAYOUT43333961332556313053275515145114164023504951242847KEY3) Stepp

Page 16 - SPARE PARTS

Electrical Equipmentchap. 66-416Release 00 2002-09Atlantic 500ELECTRICAL COMPONENTS LAYOUT20222353734383694610484244528547214526172931193218KEY2) Revo

Page 17 - TECHNICAL DATA

Electrical Equipmentchap. 66-42Release 00 2002-09Atlantic 500WIRING DIAGRAM 500 C.C. ATLANTIC SCOOTER1324 65PASSING789101112131415 1716 18 19 20154328

Page 18

Electrical Equipmentchap. 66-436Release 00 2002-09Atlantic 500WIRING DIAGRAM KEY1) Multiple connectors2) Revolutions sensor3) Stepper motor4) Coil5) S

Page 19 - LUBRICANT CHART

Electrical Equipmentchap. 66-44Release 00 2002-09Atlantic 500

Page 20 - TIGHTENING TORQUES TABLE

Cycle partschap. 77-1Release 00 2002-097Cycle partsAtlantic 500

Page 21

Cycle partschap. 77-2Release 00 2002-09Atlantic 500BODYWORKPASSENGER FOOTREST REMOVALPlace the vehicle on the central stand.Work with care.Unscrew and

Page 22 - Operations

Cycle partschap. 77-37Release 00 2002-09Atlantic 500SEAT REMOVALPlace the vehicle on the central stand.Lift up the seat (4) (see UNLOCKING/LOCKING THE

Page 23

Cycle partschap. 77-4Release 00 2002-09Atlantic 500LEFT AND RIGHT HAND INSPECTION COVERREMOVALPlace the vehicle on the central stand.Remove the left a

Page 24 - PERIODIC MAINTENANCE SCHEDULE

General Informationchap. 11-51Release 00 2002-09Atlantic 500ENGINE OILEngine oil can cause serious damage to the skin if handled every day and for lon

Page 25 - LUBRICATING POINTS

Cycle partschap. 77-57Release 00 2002-09Atlantic 500Utilising a flat-bladed screwdriver (3), lever up thespeaker cover (4) to free it from its seat, a

Page 26

Cycle partschap. 77-6Release 00 2002-09Atlantic 500Pull the tabs (7) towards the cable (9), in such a waythat the cable head (8) is freed by lifting i

Page 27 - REMOVING THE BATTERY COVER

Cycle partschap. 77-77Release 00 2002-09Atlantic 500PASSENGER HANDLE-GRIP REMOVALPlace the machine on the central stand.Work with care. Do not damage

Page 28 - REMOVING THE BATTERY

Cycle partschap. 77-8Release 00 2002-09Atlantic 500REMOVAL OF THE CHROMED STRIP FROM THESIDE PANELSRemove the complete side panel (see COMPLETESIDE PA

Page 29 - RECHARCING THE BATTERY

Cycle partschap. 77-97Release 00 2002-09Atlantic 500FOOT PLATFORM REMOVALPlace the vehicle on the central stand.Remove the rubber mats (1) by lifting

Page 30 - SPARK PLUG

Cycle partschap. 77-10Release 00 2002-09Atlantic 500FRONT SHIELD REMOVALRemove the spray guard (see SPRAY GUARD RE-MOVAL).Remove the legshield (see LE

Page 31 - (0.027 - 0.031 in)

Cycle partschap. 77-117Release 00 2002-09Atlantic 500Unscrew and remove the seven screws (3).Disconnect the electrical connection (4).Remove the suppo

Page 32 - AIR FILTER

Cycle partschap. 77-12Release 00 2002-09Atlantic 500TAIL UNIT REMOVALRemove the plastic backrest (see PLASTICBACKREST REMOVAL).Remove the rear mudguar

Page 33 - ENGINE OIL

Cycle partschap. 77-137Release 00 2002-09Atlantic 500FOOTREST SUPPORT AND LOWER SPRAYGUARD REMOVALRemove the legshield (see LEGSHIELD REMOVAL).Remove

Page 34 - THE ENGINE OIL FILTER

Cycle partschap. 77-14Release 00 2002-09Atlantic 500FRONT PANEL REMOVALPlace the vehicle on the central stand.Unscrew and remove the two screws (1).Wo

Page 35

General Informationchap. 11-6Release 00 2002-09Atlantic 500Do not use brake fluids other than those prescribed. To avoid damaging the braking system,

Page 36

Cycle partschap. 77-157Release 00 2002-09Atlantic 500Unscrew and remove the two screws (4) on the rightand left side of the vehicle.Remove the upper h

Page 37 - DISC BRAKES

Cycle partschap. 77-16Release 00 2002-09Atlantic 500Remove the front panel (see FRONT PANEL RE-MOVAL).Remove the windshield (see WINDSHIELD RE-MOVAL).

Page 38

Cycle partschap. 77-177Release 00 2002-09Atlantic 500COMPLETE LIGHTING ASSEMBLY REMOVALRemove the hood, (see WINDSHIELD REMOVAL).Remove the front spra

Page 39

Cycle partschap. 77-18Release 00 2002-09Atlantic 500CRASH HELMET COMPARTMENT REMOVALRemove the seat (see SEAT REMOVAL).Remove the central tunnel (see

Page 40

Cycle partschap. 77-197Release 00 2002-09Atlantic 500Slide the starter relay (6) out of its seat inside thebattery compartment.Support it by hand and

Page 41

Cycle partschap. 77-20Release 00 2002-09Atlantic 500Unscrew and remove the two screws (18).18Unscrew and remove the four screws (19) of thecarburettor

Page 42

Cycle partschap. 77-217Release 00 2002-09Atlantic 500NOTE Make sure that you have a new band beforesubstituting the old one.Remove the plastic band (2

Page 43

Cycle partschap. 77-22Release 00 2002-09Atlantic 500FRONT WHEELKEY1) Axle2) Odometer sensor3) r.h. outer spacer4) r.h. oil seal5) r.h. bearing6) Wheel

Page 44

Cycle partschap. 77-237Release 00 2002-09Atlantic 500REMOVING THE FRONT WHEELRead through the paragraph (PRECAUTIONS ANDGENERAL INFORMATION).When remo

Page 45

Cycle partschap. 77-24Release 00 2002-09Atlantic 500REPLACING THE BEARINGSRead through the paragraph (PRECAUTIONS ANDGENERAL INFORMATION).The bearings

Page 46

General Informationchap. 11-71Release 00 2002-09Atlantic 500COOLANTThe coolant is harmful if ingested. Contact with the skin or the eyes may cause irr

Page 47 - CHECK ENGINE PIN BUSHINGS

Cycle partschap. 77-257Release 00 2002-09Atlantic 500CHECKCheck the condition of all components, and inparticular of those listed below.BearingsManual

Page 48 - ADJUSTING THE REAR SUSPENSION

Cycle partschap. 77-26Release 00 2002-09Atlantic 500REFITTING THE FRONT WHEELWhen refitting the front wheel, take care not todamage the brake line, th

Page 49 - SUSPENSION SPRING PRELOAD

Cycle partschap. 77-277Release 00 2002-09Atlantic 500REAR WHEELKEY1) Wheel assembly2) Spacer3) Oil seal4) Brake caliper and silencer supporting plate5

Page 50

Cycle partschap. 77-28Release 00 2002-09Atlantic 500REMOVING THE REAR WHEELRead through the paragraph (PRECAUTIONS ANDGENERAL INFORMATION).Put the veh

Page 51

Cycle partschap. 77-297Release 00 2002-09Atlantic 500REMOVING THE EXHAUST TERMINALRead through the paragraph (PRECAUTIONS ANDGENERAL INFORMATION).Put

Page 52

Cycle partschap. 77-30Release 00 2002-09Atlantic 500CHECKCheck the condition of all components and inparticular of those listed below.BearingsManually

Page 53 - WITHOUT REMOVING THE ENGINE

Cycle partschap. 77-317Release 00 2002-09Atlantic 500KEY1) Brake control lever2) Brake fluid pump/tank3) Brake fluid pipe4) Braking retarder5) Brake c

Page 54

Cycle partschap. 77-32Release 00 2002-09Atlantic 500REPLACING THE BRAKE PADSRead through the paragraph (PRECAUTIONS ANDGENERAL INFORMATION).Put the ve

Page 55

Cycle partschap. 77-337Release 00 2002-09Atlantic 500CHECKING THE BRAKE DISCThe following operations must be performed whenthe brake disc is installed

Page 56

Cycle partschap. 77-34Release 00 2002-09Atlantic 500KEY1) Brake control lever2) Brake fluid pump/tank3) Brake fluid pipe4) Valve5) Pipe fitting screw6

Page 57

General Informationchap. 11-8Release 00 2002-09Atlantic 500CARBON MONOXIDEWhenever the engine needs to be run in order to carry out some operation, en

Page 58 - Fuel System

Cycle partschap. 77-357Release 00 2002-09Atlantic 500REPLACING THE BRAKE PADSRead through the paragraph (PRECAUTIONS ANDGENERAL INFORMATION).Remove t

Page 59 - FUEL TANK AND PUMP

Cycle partschap. 77-36Release 00 2002-09Atlantic 500CHECKING THE BRAKE DISCThe following operations must be performed whenthe brake disc is installed

Page 60

Cycle partschap. 77-377Release 00 2002-09Atlantic 500STEERINGFor information on how to check and adjust thesteering, refer to the paragraph (CHECKING

Page 61 - MAINTENANCE

Cycle partschap. 77-38Release 00 2002-09Atlantic 500111112NOTE Perform the following operation also on thevehicle l.h.side.Unloose and remove the two

Page 62 - FUEL PUMP REMOVAL/DISMANTLING

Cycle partschap. 77-397Release 00 2002-09Atlantic 500CHECKING THE BEARINGSCheck the condition of all components.Check that the areas that come into co

Page 63 - THROTTLE BODY

Cycle partschap. 77-40Release 00 2002-09Atlantic 500KEY1) Fork base2) Fork clamp screws3) Spring stop ring4) Rubber cap5) Seal cap6) Brake pipe cable

Page 64

Cycle partschap. 77-417Release 00 2002-09Atlantic 500CHECKING THE OIL LEVELIf “ bottom strokes” are noticed in the fork, check theoil level in the rod

Page 65

Cycle partschap. 77-42Release 00 2002-09Atlantic 500REMOVING THE ROD-WHEEL CARRIER ASSEM-BLY (with installed fork)Put the vehicle on the stand.Place a

Page 66 - Cooling System

Cycle partschap. 77-437Release 00 2002-09Atlantic 500WHEEL CARRIER ROD DISASSEMBLYRead through the paragraph (PRECAUTIONS ANDGENERAL INFORMATION).To d

Page 67 - SYSTEM DESCRIPTION

Cycle partschap. 77-44Release 00 2002-09Atlantic 500CHECKING THE COMPONENTSRodThe sliding surface must show no signs of scoring and/or damage.If the r

Page 68

General Informationchap. 11-91Release 00 2002-09Atlantic 500PRECAUTIONS AND GENERAL INFORMATIONWhen repairing, disassembling and reassembling the vehi

Page 69

Cycle partschap. 77-457Release 00 2002-09Atlantic 500ADJUSTMENT OF THE REAR SUSPENSIONSPRING PRELOADREMOVING THE SHOCK ABSORBERRead through the paragr

Page 70

Cycle partschap. 77-46Release 00 2002-09Atlantic 500

Page 71

aprilia s.p.a.via G.Galilei, 130033 Noale (VE) Italytel. +39 041.5829111fax +39 041.441054www.serviceaprilia.com

Page 72

General Informationchap. 11-10Release 00 2002-09Atlantic 500DIMENSIONSMax. lengthMax. widthSeat heightDistance between centresMin. ground clearanceWei

Page 73

General Informationchap. 11-111Release 00 2002-09Atlantic 500CONTINUED TypeElectronic injection by electric fuel pumpFUEL SUPPLYFuelLead free petrol

Page 74

General Informationchap. 11-12Release 00 2002-09Atlantic 500LUBRICANT CHARTEngine oil (recommended): SUPERBIKE 4, SAE 5W - 40 or 4T FORMULA RACING

Page 75 - FUEL INJECTION SYSTEM

ForewordThis manual provides basic information about ordinaryvehicle servicing procedures.The data and illustrations that make up the manualwere up to

Page 76

General Informationchap. 11-131Release 00 2002-09Atlantic 500TIGHTENING TORQUES TABLEDESCRIPTION ftlb NmFRAME ASSEMBLYFootrest fixing screw 14.75 20St

Page 77

General Informationchap. 11-14Release 00 2002-09Atlantic 500DESCRIPTION ftlb NmFRONT WHEEL ASSEMBLYWheel pin 36.88 50Speedometer sensor screw 0.66 0.9

Page 78

Periodic Maintenance Operationschap. 2Release 00 2002-092-1Atlantic 5002Periodic MaintenanceOperations

Page 79

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-2Atlantic 500This section describes the operations to be performedperiodically when servicin

Page 80

Periodic Maintenance Operationschap. 2Release 00 2002-092-3Atlantic 5002PERIODIC MAINTENANCE SCHEDULETO BE PERFORMED BY aprilia authorized dealerAccel

Page 81

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-4Atlantic 500LUBRICATING POINTSA proper lubrication is important to ensure the correctoperat

Page 82

Periodic Maintenance Operationschap. 2Release 00 2002-092-5Atlantic 5002BATTERYCarefully read (PRECAUTIONS AND GENERALINFORMATION).Check the electroly

Page 83

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-6Atlantic 500REMOVING THE BATTERY COVERRead through paragraph BATTERY.NOTE Put the vehicle o

Page 84

Periodic Maintenance Operationschap. 2Release 00 2002-092-7Atlantic 500278REMOVING THE BATTERY• Remove the battery cover, see (REMOVING THEBATTERY COV

Page 85

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-8Atlantic 500CAUTIONCHECKING THE ELECTROLYTE LEVELTo check the electrolyte level, proceed as

Page 86

Atlantic 5002Release 00 2002-09TABLE OF CONTENTSChapter 1SAFETY WARNINGS...

Page 87

Periodic Maintenance Operationschap. 2Release 00 2002-092-9Atlantic 5002CAUTIONINSTALLING THE BATTERY• Remove the battery cover, see (REMOVING THEBATT

Page 88

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-10Atlantic 500• Energetically blow some air, in order to preventthe removed residues from ge

Page 89

Periodic Maintenance Operationschap. 2Release 00 2002-092-11Atlantic 500212AIR FILTERRead through the paragraphs MAINTENANCE.The air cleaner should be

Page 90 - ELECTRIC COOLING FAN

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-12Atlantic 500ENGINE OILCheck the engine oil after the first 1,000 km (625 mi)or at the end

Page 91

Periodic Maintenance Operationschap. 2Release 00 2002-092-13Atlantic 5002WARNINGNever exceed the “MAX” mark, nor leave the oilbelow the “MIN” mark, in

Page 92

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-14Atlantic 500NOTE Make sure the above procedures are carriedbefore the engine oil level is

Page 93 - VIEWED FROM ”A”

Periodic Maintenance Operationschap. 2Release 00 2002-092-15Atlantic 5002• Unscrew and remove cap/dipstick (1).• Clean dipstick with a clean cloth.• C

Page 94

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-16Atlantic 500RENEWING THE TRANSMISSION OILRead through the paragraph LUBRICANTS, MAINTE-NAN

Page 95

Periodic Maintenance Operationschap. 2Release 00 2002-092-17Atlantic 5002CAUTIONThe brakes are the parts that most ensure yoursafety and for this reas

Page 96

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-18Atlantic 500CAUTIONRESTORING THE BRAKE FLUID LEVELRead through the paragraph DISC BRAKES.R

Page 97

Atlantic 5003Release 00 2002-09Chapter 3COMPONENTS THAT CAN BE REMOVED WITHOUT REMOVING THE ENGINE... 3-2REMOVING THE ENGINE

Page 98

Periodic Maintenance Operationschap. 2Release 00 2002-092-19Atlantic 5002CAUTIONCAUTIONBLEEDING THE BRAKING SYSTEM(FRONT SIDE ONLY)Read through the pa

Page 99

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-20Atlantic 500WARNINGBLEEDING THE INTEGRAL BRAKING SYSTEMRead through the paragraph DISC BRA

Page 100 - Electrical Equipment

Periodic Maintenance Operationschap. 2Release 00 2002-092-21Atlantic 5002Unloose and remove the three screws (7).Remove the rear brake caliper (8) of

Page 101

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-22Atlantic 500WARNINGCAUTIONCHECKING AND RESTORING THE COOLANTLEVELRead through the paragra

Page 102

Periodic Maintenance Operationschap. 2Release 00 2002-092-23Atlantic 50021MINMAX2RENEWING THE COOLANTRead through the paragraphs COOLANT andPRECAUTION

Page 103 - BULB REPLACEMENT

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-24Atlantic 500• Start the engine and let it idle.• Place a container under the engine to gat

Page 104

Periodic Maintenance Operationschap. 2Release 00 2002-092-25Atlantic 5002CHECKING AND ADJUSTING THE STEER-INGCHECKING THE BEARINGS PLAYRead through th

Page 105

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-26Atlantic 500CAUTIONCHECK ENGINE PIN BUSHINGSRead through the paragraph PRECAUTIONS ANDGENE

Page 106

Periodic Maintenance Operationschap. 2Release 00 2002-092-27Atlantic 5002CHECKING THE FRONT SUSPENSIONRead through the paragraph PRECAUTIONS ANDGENERA

Page 107

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-28Atlantic 500WHEELS AND TYRESRead through the paragraph PRECAUTIONS ANDGENERAL INFORMATION.

Page 108 - VERTICAL BEAM ADJUSTMENT

Atlantic 5004Release 00 2002-09DASHBOARD CHECK ...

Page 109 - REPLACING THE FUSES

Periodic Maintenance Operationschap. 2Release 00 2002-092-29Atlantic 5002If, on the contrary, the inflation pressure is toolow, the tyre sides (1) are

Page 110

Periodic Maintenance OperationsRelease 00 2002-09chap. 22-30Atlantic 5002TYRES PRESSUREMINIMUM TREAD DEPTH LIMIT (2)front:...2 mm [0.078 in]

Page 111 - Atlantic 500

Enginechap. 33-1Release 00 2002-093EngineAtlantic 500

Page 112 - ELECTRICAL COMPONENTS LAYOUT

Enginechap. 33-2Release 00 2002-09Atlantic 500COMPONENTS THAT CAN BE REMOVEDWITHOUT REMOVING THE ENGINEThe following parts can be removed and refitted

Page 113

Enginechap. 33-33Release 00 2002-09Atlantic 500REMOVING THE ENGINE FROM THE FRAMERead through the paragraph (PRECAUTIONS ANDGENERAL INFORMATION).Switc

Page 114

Enginechap. 33-4Release 00 2002-09Atlantic 500Detach the water inlet pipe (8) to the pump byunloosing screw (9) on hose clamp (10).Unloose the two nut

Page 115

Enginechap. 33-53Release 00 2002-09Atlantic 500Remove rubber protection (21) and detach theengine oil pressure sensor wire connector (22).Unloose and

Page 116 - Cycle parts

Enginechap. 33-6Release 00 2002-09Atlantic 500“A” arrange for suitable supports to be placed underthe engine for the next positioning, after the frame

Page 117 - BODYWORK

Fuel Systemchap. 44-1Release 00 2002-094Fuel SystemAtlantic 500

Page 118

Fuel Systemchap. 44-2Release 00 2002-09Atlantic 500FUEL TANK AND PUMPEMS FUEL INJECTION SYSTEMThe fuel injection system used is of the integrated fuel

Page 119

Atlantic 5005Release 00 2002-09COMPLETE INSTRUMENT PANEL REMOVAL ... 7-

Page 120

Fuel Systemchap. 44-34Release 00 2002-09Atlantic 500FUEL SUPPLY SYSTEMKEY TO FUEL SUPPLY SYSTEM1) Fuel pump2) Fuel tank3) Intake manifold4) Fuel suppl

Page 121

Fuel Systemchap. 44-4Release 00 2002-09Atlantic 500MAINTENANCECheck the condition of the fuel feed pipes every 6,000 km (3,750 mi) or 8 months.Any pip

Page 122

Fuel Systemchap. 44-54Release 00 2002-09Atlantic 500FUEL PUMP REMOVAL/DISMANTLINGRead through the paragraphs (PRECAUTIONS ANDGENERAL INFORMATION) and

Page 123

Fuel Systemchap. 44-6Release 00 2002-09Atlantic 500FUEL PUMP AND FUEL LEVEL FEELER DISAS-SEMBLY AND CHECKINGFor dismantling of the components refer to

Page 124

Fuel Systemchap. 44-74Release 00 2002-09Atlantic 500THROTTLE BODY REMOVALRead through the paragraphs (PRECAUTIONS ANDGENERAL INFORMATION) and (FUEL).R

Page 125

Fuel Systemchap. 44-8Release 00 2002-09Atlantic 500Unscrew and remove the three screws (10) fixing theintake manifold (11) to the head.Remove the inta

Page 126

Cooling Systemchap. 55-1Release 00 2002-095Cooling SystemAtlantic 500

Page 127

Cooling Systemchap. 55-2Release 00 2002-09Atlantic 500SYSTEM DESCRIPTIONThe cooling system is constructed with a centrifugal pump coaxial to the count

Page 128

Cooling Systemchap. 55-35Release 00 2002-09Atlantic 500RADIATOR REMOVALRead through the paragraphs (COOLANT) and(PRECAUTIONS AND GENERAL INFORMATION).

Page 129

Cooling Systemchap. 55-4Release 00 2002-09Atlantic 500EXPANSION TANK REMOVALRead through paragraphs (COOLANT) and (PRECAU-TIONS AND GENERAL INFORMATIO

Page 130

Atlantic 5006Release 00 2002-09

Page 131

Cooling Systemchap. 55-55Release 00 2002-09Atlantic 500THERMOSTAT VALVEFor information concerning the thermostat valve, seeWORKSHOP MANUALS n°1063 ,

Page 132

Cooling Systemchap. 55-6Release 00 2002-09Atlantic 500

Page 133

Electrical Equipmentchap. 66-1Release 00 2002-096Electrical EquipmentAtlantic 500

Page 134

Electrical Equipmentchap. 66-2Release 00 2002-09Atlantic 500CHECKING THE RECHARGING SYSTEMThe following key will help the reader to consult thissectio

Page 135

Electrical Equipmentchap. 66-36Release 00 2002-09Atlantic 500CHECKING THE ALTERNATOR CONTINUITYWith motor off:• Remove the right side panel, see (SIDE

Page 136

Electrical Equipmentchap. 66-4Release 00 2002-09Atlantic 500FUEL INJECTION SYSTEMINJECTION SUPPLY WIRE DIAGRAM1R/M19RV/R1NR/Bi2422R20A30AR/BiR111MVNBM

Page 137 - FRONT WHEEL

Electrical Equipmentchap. 66-56Release 00 2002-09Atlantic 500STAND SWITCH CONTROLRotation of the side stand (1) must be free fromobstruction.Carry out

Page 138

Electrical Equipmentchap. 66-6Release 00 2002-09Atlantic 500INJECTION RELAY CONTROLSTo verify that the relay is working:• Remove the seat, see (REMOVI

Page 139

Electrical Equipmentchap. 66-76Release 00 2002-09Atlantic 500IGNITION/INJECTION SYSTEME.C.U. CONNECTIONS132 4 65 789101112131415 1716 18 19 2015432876

Page 140

Electrical Equipmentchap. 66-8Release 00 2002-09Atlantic 500CAUTIONSince inside the C.D.I. control unit there are diodes, condensers and other electri

Page 141

General Informationchap. 1Release 00 2002-091-1Atlantic 500General Information1

Page 142

Electrical Equipmentchap. 66-96Release 00 2002-09Atlantic 500CONNECTIONS TO THE E.C.U. CONTROL UNITCOMPONENTRPM sensor 7 - 12 680 Ω B - B/NStepper Mot

Page 143

Electrical Equipmentchap. 66-10Release 00 2002-09Atlantic 500CHECKING THE HV COIL• Remove the left inspection cover, see(REMOVING THE RIGHT AND LEFTIN

Page 144

Electrical Equipmentchap. 66-116Release 00 2002-09Atlantic 500DROP SENSOR CHECKWith motor off:• Remove the front hood, see (REMOVING THEFRONT HOOD).Ch

Page 145

Electrical Equipmentchap. 66-12Release 00 2002-09Atlantic 500RPM SENSOR CHECKWith motor off:• Disconnect the three-way connector (1) and takemeasureme

Page 146

Electrical Equipmentchap. 66-136Release 00 2002-09Atlantic 500THROTTLE VALVE POTENTIOMETER(ACCELERATOR SENSOR) CHECKWith motor off:• Disconnect the th

Page 147

Electrical Equipmentchap. 66-14Release 00 2002-09Atlantic 500INJECTOR CHECKWith motor off:• Disconnect the two-way connector (1) (black) andtake measu

Page 148

Electrical Equipmentchap. 66-156Release 00 2002-09Atlantic 500FUEL PUMP CHECK• Supply terminals 1 and 4 of the pump connectorwith a 12V tension (c.c.)

Page 149

Electrical Equipmentchap. 66-16Release 00 2002-09Atlantic 500STARTING AND STOP LIGHTS SYSTEMKey to wire diagram9) Main injection relay11) Side stand s

Page 150

Electrical Equipmentchap. 66-176Release 00 2002-09Atlantic 500STARTING RELAY CHECK• Disconnect the two-way connector (1)(white).During reassembly ensu

Page 151

Electrical Equipmentchap. 66-18Release 00 2002-09Atlantic 500PUSHZADI91011127) ENGINE OFF BUTTON ( - )8) START BUTTON ( )9) IGNITION BUTTON10) FRONT

Page 152

General Informationchap. 11-2Release 00 2002-09Atlantic 500SAFETY WARNINGS The following precautionary warnings are used throughout this manual in ord

Page 153

Electrical Equipmentchap. 66-196Release 00 2002-09Atlantic 500ELECTRIC COOLING FANWIRING DIAGRAMCHECKING THE ELECTRIC FAN• To check the operation of e

Page 154

Electrical Equipmentchap. 66-20Release 00 2002-09Atlantic 500FAN RELAY CHECKTo verify that the relay is working:• Remove the seat, see (SEAT REMOVAL).

Page 155

Electrical Equipmentchap. 66-216Release 00 2002-09Atlantic 500COOLANT TEMPERATURE AND FUEL LEVEL INDICATORSWIRING DIAGRAMAr/RBi/N15120A22R R19NR/Bi R/

Page 156

Electrical Equipmentchap. 66-22Release 00 2002-09Atlantic 500WATER TEMPERATUREDASHBOARD CHECK• Disconnect the water thermistor connector andconnect an

Page 157

Electrical Equipmentchap. 66-236Release 00 2002-09Atlantic 500LIGHTS AND ACOUSTIC SIGNALS SYSTEMWIRING DIAGRAMHORN CHECKDirectly supply the horn with

Page 158

Electrical Equipmentchap. 66-24Release 00 2002-09Atlantic 500DIRECTION INDICATORS AND DISPLAY DATAWIRING DIAGRAMPASSING58761612 15EFITRIPSETWmp/hx1000

Page 159

Electrical Equipmentchap. 66-256Release 00 2002-09Atlantic 500LAPSERVICEmphAVG VBATTKm/hml/G Vmax°C°FCEV3456789 10111213"".MULTIFUNCTION LC

Page 160

Electrical Equipmentchap. 66-26Release 00 2002-09Atlantic 5001/RESETABSRESETTING OF AVERAGE SPEED, MAXIMUMSPEED, FUEL CONSUMPTION ANDCHRONOMETER VALUE

Page 161

Electrical Equipmentchap. 66-276Release 00 2002-09Atlantic 500DIRECTION INDICATOR AND SPEEDOMETERWIRING DIAGRAM132 4 65 789101112131415 1716 18 19 201

Page 162

Electrical Equipmentchap. 66-28Release 00 2002-09Atlantic 500DASHBOSRD CHECK• If the dashboard is in good working order, the redLED “ ” of the oil pre

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