APRILIA RS 50 - 2001 manuals

Aprilia RS 50 - 2001 Specifications (200 pages)

Brand: Aprilia | Category: Offroad Vehicle | Size: 7.68 MB |

English

Table of contents

Workshop manual

1

LIST OF SECTIONS

2

CONTENTS

3

Chapter 4

4

Chapter 5

4

Chapter 6

4

Chapter 7

4

Chapter 3

4

SAFETY WARNINGS

7

GENERAL SAFETY RULES

7

REFITTING COMPONENTS

10

USING THE MANUAL

10

Release 00 2001-03

11

General information

12

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13

LUBRICANTS

16

RUNNING-IN RULES

20

SPARE PARTS

23

TECHNICAL DATA

23

LUBRICANT CHART

25

SPECIAL TOOLS

26

GENERAL SPECIFICATIONS FOR

28

TORQUE WRENCH SETTINGS

28

Routine maintenance

30

LUBRICATION POINTS

33

CONTROLS

34

INSTRUMENTS AND INDICATORS

34

SPARK PLUG

38

AIR CLEANER

40

IDLING ADJUSTMENT

41

CHECKING THE GEARBOX OIL

42

CARBURETOR CONTROLS

42

CHANGING THE GEARBOX OIL

44

2 STROKE OIL TANK

46

CHECKING AND TOPPING UP THE

51

BRAKE FLUID

51

CHANGING THE FRONT

55

THE REAR BRAKE FLUID

56

BLEEDING THE BRAKE CIRCUITS

57

ADJUSTING THE REAR BRAKE

59

ADJUSTING THE CLUTCH

60

ADJUSTING THE SHIFT LEVER

60

DRIVE CHAIN

62

(0.98 in)

63

ROUTINE MAINTENANCE AND

65

SERVICING OPERATIONS

65

BRAKE PIPES/HOSES

67

FUEL LINES

67

SYSTEM HOSES

67

2 STROKE OIL PIPES/HOSES

68

TIGHTENING NUTS AND BOLTS

68

ENGINE COMPONENTS THAT CAN BE

75

REMOVED WITHOUT REMOVING THE

75

ENGINE FROM THE FRAME

75

REMOVING THE COMPLETE ENGINE

76

FROM THE FRAME

76

Fuel supply system

82

FUEL TANK

83

MAINTENANCE

84

THE FUEL FEED

84

THE FUEL VALVE

85

REMOVING THE CARBURETOR

85

THE 2 STROKE OIL TANK

87

Cooling system

90

REMOVING THE RADIATOR

91

REMOVING THE FILLER CAP

92

INTRODUCTION

95

RECOMMENDED EQUIPMENT

95

MAIN WIRING DIAGRAM

96

LOCATION OF COMPONENTS

97

IGNITION CIRCUIT

98

Electrical system

100

RECHARGE AND GENERAL POWER

100

SUPPLY CIRCUIT

100

STARTER CIRCUIT

102

SENSOR CIRCUIT

105

DIRECTION INDICATORS CIRCUIT

106

HORN CIRCUIT

108

BRAKING LIGHTS CIRCUIT

110

LIGHT CIRCUIT

112

CHANGE FUSES

122

CHECKING THE SWITCHES

124

Body work

126

REMOVING THE RIDER SADDLE

129

REMOVING THE SADDLE LOCK

129

REMOVING THE PASSENGER SADDLE

129

REMOVING THE SIDE FAIRINGS

130

REMOVING THE FUEL TANK

131

EMPTYING THE FUEL TANK

132

REMOVING THE AIR BOX

133

REMOVING THE CLUTCH CONTROL

135

REMOVING THE THROTTLE CONTROL

136

REMOVING THE RIGHT HANDLEBAR

137

ELECTRICAL CONTROLS

137

REMOVING THE STOP SWITCH

137

REMOVING THE FRONT BRAKE

138

REMOVING THE LEFT HANDLEBAR

139

REMOVING THE HEADLIGHT

142

REMOVING THE DASHBOARD

142

REMOVING THE INSTRUMENT PANEL

143

REMOVING THE FRONT MUDGUARD

144

REMOVING THE FRONT DIRECTION

144

INDICATORS

144

REMOVING THE LOWER FAIRING

145

REMOVING THE REAR FAIRING

146

REMOVING THE REAR LIGHT

147

REMOVING THE LICENSE PLATE

147

REMOVING THE PILLAR COVER

148

REMOVING THE REAR MUDGUARD

149

REMOVING THE REAR FOOTREST

149

SUPPORTS

149

REMOVING THE REAR FOOTRESTS

150

REMOVING THE FRONT FOOTREST

150

SUPPORT (LEFT SIDE)

150

SUPPORT (RIGHT SIDE)

151

REMOVING THE SHIFT LEVER

152

REMOVING THE BRAKE PEDAL

153

REMOVING THE EXHAUST PIPE

153

REMOVING THE MUFFLER

155

REMOVING THE SIDE STAND

157

REMOVING THE CHAIN GUIDE

158

REMOVING THE PILLAR

158

FRONT WHEEL

161

REMOVING

162

THE COMPLETE FRONT WHEEL

162

DISASSEMBLING THE FRONT WHEEL

163

REASSEMBLY FRONT WHEEL

165

FRONT BRAKE

167

CHANGING

168

THE FRONT BRAKE PADS

168

FRONT FORK

170

REMOVING THE FRONT FORK

171

DISASSEMBLING THE FORK

172

CHECKING THE COMPONENTS

175

REFITTING THE FORK

176

STEERING

179

REMOVING THE STEERING

180

REFITTING THE STEERING

182

REAR WHEEL

183

REASSEMBLY REAR WHEEL

186

REAR BRAKE

188

REMOVING THE REAR SUSPENSION

191

CHECKING

192

THE SUSPENSION COMPONENTS

192

REMOVING THE DRIVE CHAIN

193

REMOVING THE SWING ARM

194

DISASSEMBLING THE SWING ARM

196

REASSEMBLING THE SWING ARM

197

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