APRILIA RS 250 - 1997 Technical Information

MIN RS 250 use and maintenance aprilia part# 8102854

10 use and maintenance RS 250 Do not keep objects that can be dangerousin case of fall, for example pointed objectslike keys, pens, glass vials et

11 use and maintenance RS 250KG! Avoid hanging bulky, heavy and/or danger-ous objects on the handlebars, mudguardsand forks, because the vehicle m

12 use and maintenance RS 250MIN13143911121516106721458 ARRANGEMENT OF THE MAIN ELEMENTSKEY 1) Dashboard2) Left rear-view mirror3) Ignition switch

13 use and maintenance RS 250 KEY 1) Passenger right footrest (snapping, closed/open)2) Glove/tool kit compartment3) Passenger grab strap4) Electr

14 use and maintenance RS 250 ARRANGEMENT OF THE INSTRUMENTS/CONTROLSKEY 1) Ignition switch/steering lock ( n - m - s )2) Cold start lever ( e

15 use and maintenance RS 250 KEY 1) Green direction indicator warning light ( c )2) Blue high beam warning light ( a ) 3) Revolution counter4) Pr

16use and maintenance RS 250 INSTRUMENTS AND INDICATORS TABLE Description FunctionDirection indicator warning light ( c ) Blinks when the direction

17 use and maintenance RS 250 Multifunctiondigital display(left side)Speedometer (km/h - MPH) Indicates the instantaneous, average or maximum driv

18use and maintenance RS 250 MULTIFUNCTION COMPUTER When the ignition key (1) is rotated to po-sition “ n ”, the following warning lightscome on on

19 use and maintenance RS 250 ◆ Press the push button B to change theunit of measurement from “ km ” to “ mi ”(from “ km ” to “ MPH ”) and vicev

2 use and maintenance RS 250 © 1997 aprilia s.p.a. - Noale (VE)This manual is to be considered an integral part of the vehicle,which must be del

20use and maintenance RS 250 SETTING THE RED LINE THRESHOLD(WITH ENGINE OFF ONLY)When the maximum rpm set is exceed-ed, the red line warning light

21 use and maintenance RS 250 MULTIFUNCTION (RIGHT DISPLAY) The right display (multifunction) includesthe coolant temperature in ˚C (˚F) (1) andth

22use and maintenance RS 250 SETTING THE HOUR ◆ When the push button D is pressed forthe second time, the hour segments (1)start blinking in the

23 use and maintenance RS 250 CHRONOMETER (RIGHT DISPLAY) The chronometer makes it possible tomeasure the time per lap with the vehicleon a racetr

24use and maintenance RS 25053214 MAIN INDEPENDENT CONTROLSCONTROLS ON THE LEFT PART OF THE HANDLEBAR The electrical parts work only when the igni

25 use and maintenance RS 250 CONTROLS ON THE RIGHT PART OF THE HANDLEBAR The electrical parts work only when the ignitionswitch is in position &q

26use and maintenance RS 250 IGNITION SWITCH The ignition switch (1) is positioned on theupper plate of the steering column. The key operates the i

27 use and maintenance RS 250 AUXILIARY EQUIPMENTREMOVINGTHE PASSENGER SEAT ◆ Remove the glove/tool kit compartmentcover, see p. 28 (GLOVE/TOOL KI

28use and maintenance RS 250 GLOVE/TOOL KIT COMPARTMENT The glove/tool kit compartment is posi-tioned under the passenger seat; to reachit: ◆ Posit

29 use and maintenance RS 250 MAIN COMPONENTSFUEL The fuel used for internal com-bustion engines is extremely in-flammable and in particular con-d

3 use and maintenance RS 250 FOREWORD Before starting the engine, carefully read this manual, payingparticular attention to the chapter "RIDI

30use and maintenance RS 250 BRAKE FLUID (recommendations) This vehicle is provided withfront and rear disc brakes, withseparate hydraulic circuits

31 use and maintenance RS 250 FRONT BRAKE CheckingPosition the vehicle on firm andflat ground. ◆ Position the vehicle on the stand, seep. 46 (POSI

32use and maintenance RS 250 REAR BRAKE CheckingPosition the vehicle on firm andflat ground. ◆ Keep the vehicle in vertical position, sothat the fl

33 use and maintenance RS 250 MIXER OIL TANK The vehicle is provided with a separatemixer that ensures the mixing of petroland oil for the engine

34use and maintenance RS 250 ADJUSTING THE FRONT BRAKE CONTROL LEVER It is possible to adjust the distance be-tween the lever (1) end and the grip

35 use and maintenance RS 25010 mm10 mm312 ADJUSTING THE CLUTCH Adjust the clutch and if the engine stops ortends to advance when the clutch lever

36use and maintenance RS 250 COOLANT Do not use the vehicle if thecoolant is below the minimumprescribed level. Check the coolant level every 2000

37 use and maintenance RS 250 Checking and topping upCheck the coolant level and topup the expansion tank with coldengine. ◆ Stop the engine and w

38use and maintenance RS 250 TYRES This vehicle is provided with tubelesstyres. Periodically check the tyre infla-tion pressure at room tempera-tur

39 use and maintenance RS 250 INSTRUCTIONS FOR USE Before departure, always carryout a preliminary checking of thevehicle to make sure that it fun

4use and maintenance RS 250 TABLE OF CONTENTS SAFE DRIVE ...

40use and maintenance RS 250 STARTING Exhaust gases contain carbonmonoxide, which is extremelynoxious if inhaled. Avoid starting the engine in clos

41 use and maintenance RS 250 ◆ Rotate the start pedal (7) outwards. ◆ Press the start pedal (7) without acceler-ating. As soon as the engine has

42use and maintenance RS 250 DEPARTURE AND DRIVE This vehicle is considerablypowerful and must be used grad-ually and with the greatest care.Do not

43 use and maintenance RS 250 ◆ Slowly release the clutch lever (3) and atthe same time accelerate by rotating thethrottle grip moderately (2) ( P

44use and maintenance RS 250 If the writing “ LLL ” appears onthe right side of the multifunctiondisplay, stop the engine and checkthe coolant leve

45 use and maintenance RS 250 RUNNING-IN The running-in of the engine is important toensure its correct functioning.If possible, drive on hilly ro

46use and maintenance RS 250 PARKING Park the vehicle on firm and flatground, to prevent it from fallingdown.Neither lean the vehicle against walls

47 use and maintenance RS 250 MAINTENANCE Before beginning any mainte-nance operation or any inspec-tion of the vehicle, stop the en-gine, extract

48use and maintenance RS 250 IDENTIFICATION DATA It is a good rule to write down the frameand engine numbers in the space providedin this manual.Th

49 use and maintenance RS 250 POSITIONING THE VEHICLE ON THE REAR SUPPORT STAND & Have someone help you keepthe vehicle in vertical positionw

safe drive

50use and maintenance RS 250 CHECKING THE TRANSMISSIONOIL LEVEL AND TOPPING UP Carefully read p. 29 (TRANSMISSIONOIL) and p. 47 (MAINTENANCE). Chec

51 use and maintenance RS 250 CHANGING THE TRANSMISSION OIL Carefully read p. 29 (TRANSMISSIONOIL) and p. 47 (MAINTENANCE). Check the transmission

52use and maintenance RS 250 FRONT WHEEL The disassembly and reassem-bly of the front wheel may be dif-ficult for unskilled operators. Ifnecessary,

53 use and maintenance RS 250 REASSEMBLYCarefully read p. 47 (MAINTENANCE).While reassembling the wheel,be careful not to damage thebrake pipes, d

54use and maintenance RS 250 REAR WHEEL The disassembly and reassem-bly of the rear wheel may be diffi-cult for unskilled operators. Ifnecessary, c

55 use and maintenance RS 250 REASSEMBLYBefore proceeding with the reas-sembly, make sure that supportplate (9) of the brake caliper (10)is positi

56use and maintenance RS 25025 35mm25 35mm DRIVE CHAIN Carefully read p. 47 (MAINTENANCE). The vehicle is equipped with an endlesschain, in which a

57 use and maintenance RS 250 ◆ Loosen the two lock nuts (4). ◆ Act on the adjusters (5) and adjust thechain slack, making sure that the refe-renc

58use and maintenance RS 250 REMOVING THE RIDER SADDLE ◆ Position the vehicle on the stand, seep. 46 (POSITIONING THE VEHICLE ONTHE STAND). ◆ Parti

59 use and maintenance RS 250 REMOVING THE FUEL TANK Carefully read p. 29 (FUEL) and p. 47(MAINTENANCE).Risk of fire.Wait until the engine and the

6 use and maintenance RS 250 BASIC SAFETY RULES To drive the vehicle it is necessary to be inpossession of all the requirements pre-scribed by law

60use and maintenance RS 25021 AIR CLEANER Clean the air cleaner every 4000 km (2500mi) or 8 months, change it every 8000 km(5000 mi) or more frequ

61 use and maintenance RS 250 BLEEDING THE MIXER OIL Carefully read p. 47 (MAINTENANCE).Bleed the mixer oil system whe-never you run out of oil in

62use and maintenance RS 250 INSPECTING THE FRONT AND REAR SUSPENSIONS Have the front fork oil changedby an aprilia Official Dealer,who will ensu

63 use and maintenance RS 250 Lower screw adjusters (1)(2 ò turns in total)By rotating them clockwise (H) By rotating them anticlockwise (S)Func

64 use and maintenance RS 250 REAR SUSPENSION The rear suspension consists of a spring-shock absorber unit, fixed to the frame bymeans of silent-b

65 use and maintenance RS 250 Screw adjuster (1) (about 18 clicks)By rotating it clockwise (H) By rotating it anticlockwise (S)Function Increase o

66 use and maintenance RS 250 CHECKING THE BRAKE PAD WEAR Carefully read p. 30 (BRAKE FLUID (rec-ommendations)), p. 30 (DISC BRAKES)and p. 47 (MAI

67 use and maintenance RS 250 IDLING ADJUSTMENT Carefully read p. 47 (MAINTENANCE). Adjust the idling every time it is irregular.To carry out this

68use and maintenance RS 250 SPARK PLUGS Carefully read p. 47 (MAINTENANCE). Check the spark plugs every 6000 km(3700 mi). Periodically remove the

69 use and maintenance RS 250PUSH BATTERY Carefully read p. 47 (MAINTENANCE). Check the electrolyte level and the tighten-ing of the terminals aft

7 use and maintenance RS 250STOP150mSTOP¡150m Rigorously observe all road signs and na-tional and local road regulations.Avoid abrupt movements th

70use and maintenance RS 250 REMOVING THE BATTERY To remove the battery it is ne-cessary to set to zero the digitalclock and the red line setting.

71 use and maintenance RS 250 RECHARGING THE BATTERY Carefully read p. 69 (BATTERY). ◆ Remove the battery, see p. 70 (REMO-VING THE BATTERY). ◆ Re

72use and maintenance RS 250 CHANGING THE FUSES Do not repair faulty fuses.Never use fuses different fromthe recommended ones.The use of unsuitable

73 use and maintenance RS 250 CHECKING THE SIDE STAND AND THE SAFETY SWITCH Carefully read p. 47 (MAINTENANCE)and p. 74 (CHECKING THE SWITCHES). T

74use and maintenance RS 250 CHECKING THE SWITCHES Carefully read p. 47 (MAINTENANCE). The vehicle is provided with three switches: 1) Switch on t

75 use and maintenance RS 250 ADJUSTING THE VERTICAL HEADLIGHT BEAM To rapidly check the correct direction of thebeam, place the vehicle on flat g

76 use and maintenance RS 250 CHANGING THE HEADLIGHT BULBS Carefully read page 75 (BULBS). ◆ Position the vehicle on the stand, seep. 46 (POSITION

77 use and maintenance RS 250 LOW BEAM BULB ◆ Working on the rear left side of the frontpart of the fairing, move the protectionelement (1) with

78use and maintenance RS 250 CHANGING THE REAR LIGHT BULB Before changing a bulb, checkthe fuses, see p. 72 (CHANGINGTHE FUSES) and the effective o

79 use and maintenance RS 250 TRANSPORT Before transporting the vehicle,it is necessary to empty the fueltank and the carburettors completely,see

8 use and maintenance RS 250COOLEROIL The driver should pay attention and avoiddistractions caused by people, things andmovements (never smoke, ea

80use and maintenance RS 250 CLEANING Clean the vehicle frequently if it used inparticular areas or conditions, such as: ◆ Polluted areas (cities a

81 use and maintenance RS 250 LONG PERIODS OF INACTIVITY If the vehicle remains unused formore than 20 days, disconnectthe 20A fuse, in order to a

82use and maintenance RS 250 TECHNICAL DATA DIMENSIONS Max. length ... 1975 mmMax. width...

83 use and maintenance RS 250 TRANSMISSION Type ... mechanical, 6 gears with foot contro

84 use and maintenance RS 250 WHEEL RIMS Type... light alloy Front ...

85 use and maintenance RS 250 ELECTRIC Battery ... 12 V - 4 AhSYSTEM Fuses ...

86 use and maintenance RS 250 LUBRICANT CHART Gearbox oil (recommended): 0 F.C., SAE 75W - 90As an alternative to the recommended oil, it is po

87 use and maintenance RS 250 Importers APRILIA MOTO U.K. LTD. DUNRAGIT STRANRAERWIGTOWNSHIRE DG9 8PNSCOTLAND (UK)TEL. (01581) 400660FAX (01581) 4

88 use and maintenance RS 250 WIRING DIAGRAM - RS 250

89 use and maintenance RS 250 WIRING DIAGRAM KEY - RS 250 1) Generator 2) CDI 3) Front cylinder spool 4) Rear cylinder spool 5) Spark plugs

9 use and maintenance RS 250ONLY ORIGINALS Never change the position, inclination orcolour of: number plate, direction indica-tors, lights and hor

90NOTEuse and maintenance RS 250

91 NOTE use and maintenance RS 250

92 use and maintenance RS 250 aprilia s.p.a. wishes to thank its customers for the purchase of this vehicle.– Do not dispose of oil, fuel, pollut